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Process & Quality.
From initial drawing evaluation and DFM assessment to volume series delivery, our quality management system is structured to ensure dimensional accuracy, material consistency, and dependable component fit for automotive and industrial clients.
From Materialto Mobility.
A fully monitored process to deliver high quality components for a more reliable ride.
Our manufacturing process
01Raw Materials
02Production
03Quality Assurance
04Component Ready
05Vehicle Assembly
06Ride
The 6-Stage Component Lifecycle
A transparent stage-gate methodology from your initial blueprint to final vehicle integration.
- 01Milestone 01
Drawing / Specification Review
DFM feasibility assessment, drawing evaluation, and tooling review.
Our engineering team reviews your 2D drawings, 3D CAD models, material specifications, and acceptance criteria, evaluating draft angles, parting lines, and manufacturing tolerances.
Stage Deliverables- DFM Assessment Report
- Material Recommendation
- Tooling Feasibility Sign-off
- 02Milestone 02
Tooling & Prototype Development
In-house CNC mould and die fabrication with initial sample runs.
Tooling designed for compression moulding, injection moulding, or metal forming. Tool validation produces initial samples for customer fitment and functional verification.
Stage Deliverables- Initial Sample Inspection Report (ISIR)
- Dimensional Inspection Sheet
- Tooling Maintenance Schedule
- 03Milestone 03
Compounding & Production Setup
Calibrated compound batching, press parameters, and machining cycles.
Elastomer compounding and defined machine parameters. Monitored cycle times, curing temperatures, and forming speeds ensure consistent batch-to-batch production.
Stage Deliverables- Standard Operating Procedures (SOP)
- Quality Control Plan
- Process Parameters Sheet
- 04Milestone 04
In-Process & Laboratory Quality Control
Critical dimension checks, rheometer curves, and physical property testing.
Production batches are verified against specified dimensions, hardness, tensile strength, and environmental requirements before release.
Stage Deliverables- Certificate of Analysis (CoA)
- Batch Traceability Record
- Process Inspection Report
- 05Milestone 05
Finished Component Assembly
Deflashing, surface treatment, sub-assembly, and protective packaging.
Rubber deflashing, surface preparation, powder coating or cathodic Electrodeposit (ED), component assembly, and protective packaging labelled to customer specifications.
Stage Deliverables- Assembly Verification
- Protective Packing
- Barcode Lot Tagging
- 06Milestone 06
OEM Integration & Series Delivery
Scheduled delivery directly to vehicle assembly lines and service networks.
Buffer stocking and dock-to-line dispatch. Our metal, rubber, and plastic components supply major three-wheeler and motorcycle assembly lines and replacement networks across Sri Lanka.
Stage Deliverables- Scheduled Line Delivery
- Batch Release Documentation
- Direct Technical Support
Automotive Quality Architecture
PPAP Level 3 Documentation
Complete Production Part Approval Process packages provided with every tooling sign-off: Process FMEA, Control Plans, MSA studies, and Dimensional Inspection Results.
100% Raw Material Lot Traceability
Every elastomer slab, plastic masterbatch resin, and metal is traced back to melt heat numbers, virgin batch certificates, and automated compound dispenser logs.
Zero-Defect Quality Control (SPC)
In-line optical measurement and continuous Statistical Process Control with target process capability index (Cpk) consistently maintained above 1.67 on critical safety features.
Rigorous Environmental & Aging Simulation
Accelerated salt spray (1000 hrs NSS), ozone exposure chambers, thermal cycling (-40°C to +150°C), and continuous dynamic fatigue hydraulic rigs.
Certifications & OEM Standards
Validated by accredited international inspection bodies and leading two-wheeler & three-wheeler assemblers.
Certified QMS
ISO 9001:2016 Quality Management System
Design, compounding, and manufacturing of precision stamped metal, rubber, and injection moulded plastic components for automotive OEMs.
Compliance:Active Certification
IATF 16949
IATF 16949 Automotive Standard Alignment
Automotive quality management system incorporating APQP, PPAP Level 3, FMEA, MSA, and Statistical Process Control (SPC).
Compliance:Active Alignment
Tier-1 Approved
Tier-1 OEM Quality Vendor
Approved component supplier rating across commercial three-wheeler and commuter motorcycle assembly lines.
Compliance:Tier-1 Approved Status
Core Engineering Values
What drives our plant floors, materials selection, and continuous customer stewardship.
01
Customer Satisfaction
Our customers are at the heart of everything we do. We deliver a comprehensive range of quality products at competitive prices, supported by a one-year warranty and reliable after-sales service.
02
Your Manufacturing Partner
One partner for metal, rubber, and plastic - high-quality, competitively priced components made locally, so you do not need to import them.
03
Eco-Friendly by Design
As we grow, we focus on eco-friendly structures, manufacturing processes and recycling methods that keep environmental pollution to a minimum.
Technical Specifications & Quality Approvals
Request Quality & Technical Specifications
Contact our engineering and quality team to discuss technical specifications, inspection criteria, and sample approval requirements.